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Polyurethane Elastomers with Superior Mechanical Stability across a Wide Temperature Range.

Created on 26 Sep 2026

Authors

Chongyang Cai, Hangyu Shen, Huiting Sun, Jianfeng Xie, Yuanbin Mao, Jing Zhang, Xinrui Zhang, Shoubing Chen, Xianqiang Pei, Bin Li, Qihua Wang, Yaoming Zhang

Published in

ACS applied materials & interfaces. Sep 25, 2026. Epub Sep 25, 2026.

Abstract

Elastomers with mechanically stable performance over extreme temperatures are urgently demanded for deep-space exploration, such as load-bearing components in lunar rovers. However, conventional elastomers suffer from cryogenic brittleness and high-temperature degradation. Herein, we report a polyurethane, FPPU6-Zn2, with exceptional mechanical strength and toughness across a broad window from -100 to 100 °C, by integrating two soft segments with multiple hydrogen bonds and metal-ligand coordination. At room temperature, it delivers a tensile strength of 42 MPa and toughness of 191 MJ/m3; it retains considerable strength at 100 °C; and at -100 °C, it achieves a high strength of 62 MPa and toughness of 102 MJ/m3, together with excellent flexibility even after immersion in liquid nitrogen. The synergy of hydrogen bonding and metal coordination promotes a favorable microphase‑separated structure, which underpins the wide‑temperature stability and also confers high stress retention and outstanding fatigue resistance under cyclic loading at 200% strain. This work offers a viable design strategy for elastomers that maintain mechanical integrity under harsh conditions, with promising implications for sealing applications in extreme environments.

PMID:
42789800
Bibliographic data and abstract were imported from PubMed on 26 Sep 2026.

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