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How far do we need to go to upscale carbon elongation from bench- to industrial-scale?

Created on 31 Oct 2026

Authors

Jing Li, Junjie Qiu, Hanife Sarı Erkan, Abdülkadir Çağlak, Narin Kara, Fan Lü, Hua Zhang, Mehmet Sinan Bilgili, Pinjing He

Published in

Biotechnology advances. Pages 109085. Oct 30, 2026. Epub Oct 30, 2026.

Abstract

Microbial carboxylate chain elongation (CCE) can convert biowastes into medium-chain fatty acids via the reverse β-oxidation pathway. Although the microbial mechanisms, metabolic pathways, and community ecology of CCE have been extensively investigated, the translation of CCE from bench-scale systems to industrial biorefinery applications remains unresolved, particularly when realistic biowastes are used instead of model substrates. This review classifies biowaste according to the biochemical compositions of carbohydrate, lignocellulosic, protein, and lipid to evaluate their compatibility with CCE. The required pretreatment strategies of biochemical compositions are discussed before secondary fermentation. We further discuss scale-dependent constraints associated with gas-liquid mass transfer, pH control, biomass retention, and product recovery. Thermodynamic analysis indicates that the responses of CCE and competing reactions to gas composition depend on substrate. Decoupling hydraulic retention time and solids retention time through biomass retention may facilitate stable continuous operation, although flux, fouling, and cost of membrane remain to be further investigated. This review proposes a conceptual integrated biorefinery framework for CCE from biowaste, and emphasizes that the industrial applicability should be evaluated using carbon recovery, productivity, energy and chemical demand, process stability, greenhouse-gas mitigation, and product-recovery efficiency.

PMID:
42962733
Bibliographic data and abstract were imported from PubMed on 31 Oct 2026.

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